Test Separator Vessels

Test Separator Vessels

At United Cooling Systems, we design and manufacture test separator vessels that ensure precise and reliable separation of oil, gas, water, and solids during well testing and production analysis. With advanced engineering and robust construction, our test separators help you maximize productivity and optimize decision-making.
As a trusted manufacturer and supplier based in Coimbatore, Tamil Nadu, India, we are committed to delivering high-quality solutions tailored to meet the specific needs of the oil and gas industry.

What Are Test Separator Vessels?

Test separator vessels are specialized pressure vessels used in the oil and gas industry to separate multiphase fluid streams into their component phases. These vessels allow accurate measurement of flow rates and fluid properties—essential for well testing, production evaluation, and reservoir management.

How Do Test Separator Vessels Work?

Test separator vessels use gravity separation and internal components to separate fluids:

• Inlet Diverter: Reduces momentum for initial separation
• Gravity Separation: Heavier fluids (oil and water) settle at the bottom, while gas exits through the top
• Weirs and Mist Extractors: Improve separation efficiency
• Automated Controls: Ensure safe, stable operation and accurate measurements

Key Features of Our Test Separator Vessels

• High Precision: Reliable measurement of oil, gas, and water
• Robust Build: Withstands demanding pressures and temperatures
• Customizable Designs: Tailored to your testing and flowback needs
• Low Maintenance: Engineered for easy operation and servicing
• Made in India: Built at our advanced facility with strict quality control

Applications of Test Separator Vessels

• Well testing onshore and offshore
• Production testing and flowback analysis
• Early production facilities
• Reservoir performance evaluations

Frequently Asked Questions (FAQ)

1.What is the purpose of a test separator?

A test separator is used to separate and measure the flow rates of oil, gas, water, and solids in a multiphase fluid stream during well testing or production evaluation. This data helps operators optimize reservoir performance and plan future production strategies.

2.What is a separator vessel?

A separator vessel is a pressure vessel that separates a multiphase fluid stream into distinct phases—typically oil, gas, and water. It plays a critical role in oil and gas production by ensuring proper handling and processing of the well stream.

3.What is the difference between a test separator and an MPFM?

A test separator physically separates fluids and measures individual phase flow rates. An MPFM (Multiphase Flow Meter) uses sensors and calculations to estimate phase flow rates without actual separation. Test separators are more accurate for short-term well testing, while MPFMs are used for continuous monitoring.

4.What are the two types of separators?

The two main types of separators are:

• Horizontal separators: Ideal for high liquid volumes and stable fluid separation.
• Vertical separators: Better for well streams with higher gas content and smaller footprints.

5.What does a test separator do?

It separates oil, gas, and water from a multiphase stream and measures their flow rates for accurate well testing.

6.Where are test separators used?

They are used in oil and gas fields for production testing, flowback analysis, and reservoir evaluation.

7.How do horizontal and vertical separators differ?

Horizontal separators: Better suited for liquid-dominant flows and stable separation.
Vertical separators: Compact design, suited for gas-dominant flows or when space is limited.

8.How does the separation process work?

The vessel uses gravity, weirs, and mist extractors to separate oil, gas, and water into different compartments.

9.What measurements does a test separator provide?

It measures the flow rates and ratios of oil, gas, and water phases, enabling accurate analysis.

10.Why are test separators preferred over MPFMs for certain tasks?

Test separators provide direct, physical phase separation and are more accurate for temporary well testing compared to MPFMs, which estimate flow rates.

11.What maintenance is required for test separators?

Regular inspection, cleaning of internal components, and calibration checks to ensure measurement accuracy and safe operation.

Conclusion

At United Cooling Systems, we take pride in delivering top-quality test separator vessels that meet the highest standards of safety, performance, and reliability. Our solutions are tailored to your specific requirements, ensuring accurate measurements and optimal performance in the field. Reach out today and let’s get started on your custom solution.